Craftmanship

SIXTOWNS Bottle Production Process

Local Craftmanship is alive!

For over 20 years, Wade Ceramics has dedicated its work to creating beautiful works of art, such as our unique porcelain flagon in the shape of an iconic bottle kiln.

step 1

Design and Mould Creation

The process begins with the conceptualisation and design of the porcelain flagon, inspired by the iconic bottle kiln.

- Design: Skilled artisans create detailed designs, drawing on the rich cultural heritage and traditional aesthetics of Staffordshire.

- Mould Creation: Local craftsmen craft precise moulds based on the designs. These moulds are essential for shaping the porcelain into the desired form. The creation of these moulds requires intricate knowledge and experience, reflecting techniques exclusive to the region.

step 2

Shaping and Firing

Once the moulds are ready, the next step involves shaping the porcelain and firing it to achieve durability and strength.

- Shaping: Liquid porcelain is poured into the moulds, ensuring every detail is captured. The moulds are then carefully handled to allow the porcelain to set.

- Firing: The shaped porcelain pieces are placed in kilns and fired at high temperatures. This firing process hardens the porcelain and brings out its natural beauty. The temperature and duration of firing are meticulously controlled to achieve the perfect finish.

Step 3

Decoration and Finishing

The final step is the decoration and finishing touches, which bring the unique porcelain flagons to life.

- Decoration: Skilled ceramicists hand-glazed, using techniques passed down through generations.

- Finishing: After decoration, the pieces undergo a final firing to set the colours and glazes. This final step ensures that each flagon is not only beautiful but also durable.

Quality checks are conducted to ensure that each item meets the high standards SIXTOWNS strive for.

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